The alarm shows a trip. Not what happens next.
Real-time equipment status for production ops and maintenance, built from the permit comms and radio calls already in use.
THE STATE OF PRODUCTION EQUIPMENT DATA
Most facilities are running on data that is hours old.
Across the oil and gas industry, the gap between what the control room knows and what is actually happening on the facility remains wide.
average cost of unplanned production equipment downtime per asset in oil and gas
of offshore and onshore maintenance events are reactive -- planned maintenance compliance remains critically low
of total maintenance lead time lost to permit-to-work process delays in upstream facilities
Source: AFPM / Wood Group Asset Integrity Benchmarking, 2024
WHERE PRODUCTION OPERATIONS LOSE GROUND
Three breakdowns that compound every rotation.
The Production Deferral Blindspot
When a compressor or injection pump trips offline, the control room sees the alarm. What they do not see is who has been dispatched, what has been found, and whether the repair is active or waiting on a part.
"I had a compressor offline for 11 hours. For the first 6, I was getting updates by radio from the operator on rounds. The CMMS entry came three days later."
Production Superintendent
The Permit-to-Work Information Gap
PTW systems log when a permit is raised and closed. They do not capture the actual condition of the equipment between raise and close: whether the job is active, waiting on parts, delayed by isolation, or complete but not yet dossered.
"A permit can be open for 72 hours and I have no structured information about what's actually happening on that job. The live status exists on radio and WhatsApp. Not in any system."
Maintenance Superintendent
The Crew-Change Maintenance Handover
On rotating crew schedules, incoming crews inherit open work orders, deferred maintenance, and borrowed parts situations that were verbally handed over or exist in a supervisor's notebook.
"We spent the first day and a half of every crew change reconstructing what was deferred, what was borrowed, and what was waiting on a critical spare."
Asset Manager
WHAT OPSIMA SHOWS OPERATIONS
A live equipment status board built from field communication.
Every status update sent over WhatsApp, radio, or email becomes a tile on this board. Operations knows what is available right now: not what was available an hour ago.
FROM RADIO CALL TO WORK ORDER
The repair gets reported. The record writes itself.
Field communication flows through Opsima and becomes a structured work order automatically. No forms. No data entry. No end-of-shift catch-up.
PAIN TO OUTCOME
What changes when the control room and maintenance share one source of truth.
THE CREW-CHANGE TAX
Day one of every rotation starts with reconstruction.
What was deferred. What was borrowed. What is still waiting on a part. Opsima makes all of it visible before the incoming crew reaches the control room.
BUILT FOR FACILITY TECHNOLOGY STACKS
Overlays your existing control and asset systems. Live in 3 days.
Opsima does not replace SAP PM, Maximo, or your DCS. It captures unstructured field communication and feeds structured records back in.
Integrates with SAP PM, Maximo, AVEVA Operations Control, OSIsoft PI
Maintenance records auto-structured from field radio and permit communications. No parallel data entry.
No new hardware on the facility
Opsima reads existing communication channels. No sensors, no wiring, no facility modification.
Works for offshore, onshore, and pipeline operations
All facility types supported from the same platform.
Live in 3 days
No maintenance window required. Connect to existing communication channels around live operations.
FAQ
Questions from operations and maintenance teams
How does Opsima interact with our Permit-to-Work system?
Does it work for offshore installations with limited or intermittent connectivity?
Can it track maintenance status for safety-critical equipment separately?
How does it handle multi-vendor maintenance contractors on the same facility?
What does implementation look like on a live production facility?
Real-time equipment visibility for your production facility. Live in 3 days.
No new hardware. No disruption to SAP, Maximo, or your existing control systems.